What is a car catalyst?

Vehicle catalysts are critical components in the exhaust system that convert toxic gases (such as carbon monoxide, unburned hydrocarbons, and nitrogen oxides) into less harmful gases (like carbon dioxide, water, and nitrogen), reducing air pollution by up to 90%. 

Catalysts of automobile exhaust barcode labale

A heat-resistant barcode is a type of label or identification code designed to withstand harsh environmental conditions such as high temperatures, humidity, and chemical exposure. In vehicles, especially for components like catalysts in the exhaust system that deal with high temperatures (up to 450°C), heat-resistant barcodes are used for tracking, identification, and managing component data. 

This label used in the automobile exhaust catalyst. At the beginning of the production, it is pasted on the catalysts’ body and it is beside the catalyst during the whole process of production and it makes it possible to track the product through barcode reader. It can bear the temperature of 450 ºC.

These barcodes are typically made from materials like ceramics or resistant metals to remain intact during manufacturing processes and usage.

Heat-resistant barcodes are used for catalysts for the following reasons:

High-Temperature Resistance:


Catalysts are installed in the exhaust path near the engine

and operate at high temperatures .

Regular barcodes would melt or get destroyed at these temperatures,

but heat-resistant barcodes are made from materials like ceramics

or metal alloys that can withstand such conditions.


Managing Catalyst Lifespan:


Heat-resistant barcodes help track when the catalyst was

manufactured and when it needs replacement to prevent

increased air pollution.



Tracking and Identification:


Heat-resistant barcodes store critical information such as serial numbers,

manufacturing dates, and manufacturer details.

This information is vital for tracking the component in the supply chain,

during technical inspections, and for recycling

(especially for precious metals like platinum and palladium in catalysts).



Resistance to Harsh Environments:


Catalysts are exposed to corrosive gases and humidity.

Heat-resistant barcodes are designed to

endure these conditions without degrading,

ensuring the information remains readable.


How Are Heat-Resistant Barcodes Applied to Catalysts?

Heat-Resistant Labels: Labels made of ceramic or metal with the barcode printed on them, attached to the catalyst using heat-resistant adhesives.

Protective Coating: Sometimes the barcode is covered with a protective layer (e.g., heat-resistant resin) to shield it from corrosion and damage in the exhaust environment.

Benefits of Using Heat-Resistant Barcodes for Catalysts

Accurate Tracking:

Enables manufacturers, sellers, and users to track the catalyst’s origin, production date, and replacement schedule.



Reducing Fraud:

Prevents the sale of counterfeit catalysts, as the information can be verified.



Improved Recycling:

Catalysts contain precious metals like platinum, palladium, and rhodium. Heat-resistant barcodes help identify the materials during recycling.



Compliance with Regulations:

In Iran, catalyst installation has been mandatory since 2002, and catalyst testing has been required in technical inspections since 2012.

Heat-resistant barcodes help enforce these regulations.


Key Tips for Using Heat-Resistant Barcodes

Installation Location: Place the barcode on a part of the catalyst less exposed to impacts and corrosive gases.


Periodic Inspection: During technical inspections, check the barcode to ensure it’s still readable.

"Ensure the quality and authenticity of your vehicle catalyst with heat-resistant barcodes!

Contact us now to explore our advanced solutions for your industry."

applications

Exhaust catalysts

description

Temperature
Up to 550°c
Product Compostion
Ceramic pigment
Ceramic base color
Water slide paper
Special varnish
Type and size
Any type of barcode or QR code and any sizes

Heat-Resistant Barcodes for Vehicle Catalysts

Vehicle catalysts play a vital role in reducing air pollution and,

as a key component in the exhaust system, require precise identification and management.

Heat-resistant barcodes serve as a modern solution for identifying these components in harsh environmental conditions

(such as high temperatures and corrosive environments).

These barcodes are developed using advanced technologies to preserve critical catalyst information throughout its lifespan.

Next, we will examine the technology behind the production of fireproof barcodes, the relevant standards, and their economic

and environmental impacts in the automotive industry.

Manufacturing Technology of Heat-Resistant Barcodes for Catalysts

Heat-resistant barcodes for catalysts are manufactured using advanced technologies to withstand the harsh exhaust environment (with high temperatures and corrosive chemicals):

Advanced Materials :


Barcodes are typically made from materials that have high resistance to heat and oxidation.

These materials can withstand high temperatures without deforming or losing the encoded information.

Resistant Glazing :


A heat-resistant glaze layer is applied over the barcode to protect it from abrasion,

corrosion, and environmental impacts.

Standards and Requirements for Heat-Resistant Barcodes

To ensure reliability in the automotive industry, heat-resistant barcodes must meet specific standards:

ISO 28219 / ISO 28219 Standard: This international standard for labeling and identifying industrial components specifie that barcodes must resist temperature,

humidity, and chemical exposure.


Thermal Resistance: Barcodes must withstand at least 450°C, as catalysts are exposed to such temperatures during manufacturing and use.


Scan ability: The barcode must remain readable with standard or industrial scanners after exposure to harsh conditions (e.g., heat or exhaust gases).

Economic Impacts of Heat-Resistant Barcodes in the Automotive Industry

Reduced Production Costs :

Using heat-resistant barcodes, manufacturers can optimize production and

assembly processes by identifying components more quickly and

accurately, reducing errors and additional costs.

Enhanced Brand Value :

Companies using advanced technologies like heat-resistant

barcodes are perceived as high-quality and reliable brands,

attracting more customers.

Better Inventory Management :

Heat-resistant barcodes help manufacturers and sellers manage catalyst inventory more effectively, preventing overstocking or shortages.

Environmental Impacts of Heat-Resistant Barcodes

To ensure reliability in the automotive industry, heat-resistant barcodes must meet specific standards:

Improved Recycling Process :


Heat-resistant barcodes provide information about the catalyst’s composition (e.g., the amount of precious metals),

making the recycling process more precise and less harmful to the environment.




Reduced Waste :


By accurately identifying catalysts, premature replacement or disposal of functional components is prevented, reducing waste.




Supporting Environmental Regulations :


Heat-resistant barcodes ensure catalysts comply with environmental standards (like Euro 5 and 6), contributing to lower pollution levels.

Conclusion

Heat-resistant barcodes are a vital tool in the automotive industry, aiding in the identification and management of catalysts.

Using advanced materials and modern manufacturing methods, this technology not only offers high resistance to harsh conditions but

also brings significant economic and environmental benefits.

From reducing production costs to improving recycling and supporting environmental regulations,

heat-resistant barcodes are a smart choice for manufacturers and consumers alike.